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4300Catalog Assembly/Installation TubeEndAssembly Atubecuttermaybeusedwithsofttubesuchascopperand TubeEndAssembly aluminum.Itisnotrecommendedforsteelandstainlesssteel tubebecauseitcreatesalargeburrontheI.D.,whichisdifficultto Theassemblyofthetubeendconsistsofthefollowingtwo removeandcreatesflowrestriction.Forasteelorstainlesssteel steps: tubeapplication,Fig.T12illustratesapropercutandanimproper 1. Tubeendpreparation(cutting,deburringandcleaning) cut(theimpropercutwasperformedbyatubecutter). 2. Assemblyandinstallation TubeEndPreparation Tubeendpreparationisaverycriticalsteptoassuretheintegrity ofatubeassembly.Failuretoproperlyperformthisfunctioncan resultinleakage.Thethreestepsinpropertubeendpreparation are:cutting,deburringandcleaning. Cutting Cuttubereasonablysquare(within+/-1�)usingacirculartoothed cut-offsaw(seeFig.T10),orahacksawwithafinetoothblade ImproperCut guidedbyaTru-CutSawGuide(showninFig.T11)orother ProperCut mitre-typesawguide. Fig.T12�Samplesofimproperandpropercutson steeltube Asquarecutisessentialtoassurealeak-freeconnection.Thefol- lowingillustrationsdepictwhatwillresultfromanunevencut. Inadequate contactarea FlareConnection Possiblenut interference Unevenbitemayresultfrom out-of-squaretubecut FlarelessBite Fig.T10�Cut-offSawonParker'sTP432orTP1025 TypeConnection TubePreparationCenter Inadequate contactarea Mechanical FormedORFS Connection Possiblenut interference Toolargeofagap impedesbrazeflow Fig.T11�Parker'sTru-KutSawingViseusedwith BrazedORFS hacksaw Connection Fig.T13�ResultsofUnevenTubeCuts T12 ParkerHannifinCorporation TubeFittingsDivision Columbus,Ohio http://www.parker.com/tfd
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